THE FIRST BLOG ABOUT THE AUTOMATION OF CASTING PRODUCTION!

Piercarlo Bonomi Casting AutomationHi,

my name is Piercarlo Bonomi and I’m writing to you to reveal a secret!

When I started to face the robotic cutting and deburring systems, I needed many years before I fully learned the functionality and effectiveness of each single system and every afternoon after high school I spent all my time next to my father in the company assembling machines and servicing them.

However, over time, through this job I understood which systems can give great results for the client and I realised that it was worth while studying all the details and the features of each single system.

 

As I grew up and with experience it often happens that I speak with a client about solutions for different processing problems and almost all confirm that our machines are the only solution on the market able to solve specific problems.

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A wheel can kill

When you dedurr cast pieces it is essential that the machine is equipped in the best way.

if you make the wrong choice, YOU KILL YOUR PROCESS.

If you have to deburr a piece, you need contact wheels.

Maybe you have always thought that all contact wheels are all the same.
Magari hai sempre pensato che una ruota vale l’altra
Maybe you have always thought that there is no difference between on wheel and another

But it’s not so!

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Increasing

Well yes. I am increasing spaces for machine building.

Trebi, the company that builds cutting and deburring machines, is tripling its production spaces.

More companies are commissioning me to build machines.

Delivery times are becoming longer, too long.

It was impossible to go on like this!

Today I produce machines with a very competent and enterprising team… and space is no longer sufficient.

So, we decided that it is time to move forward, much forward!

We are about to inaugurate a new production facility that is much better and larger than the previous one.

We are not ready to cut the ribbon yet, but work to set up the factory is frenzy.

We cannot wait to start using it.

The old structure will still be maintained for production parallel to the new one.

With the new plant, we aim at reducing the delivery times of standard machines, and to being the largest company specialised in cutting and deburring machines.

The prerogatives are all there. Everyone’s commitment is at their best.

We are organising everything to have the best efficiency of the entire plant.

The official inauguration will take place in the summer… and we will start assembling the machines in the new plant shortly.

During the inauguration, we will show the latest innovations in Cutting and Deburring for Foundry.

Book your ticket for the official inauguration.

The date and schedule will be soon available.

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Industry 4.0…. alla fraud

Today everyone talks about industry 4.0

Too many talk about it, without knowing anything about it.

The problem of industry 4.0 is that it is disclosed as the latest revolution… even if those who speak do not know anything about it.

Let’s make some clarifications.

Industry 4.0 is the revolution of the internet of things, big data, factory automation, augmented reality.
It is a word to define many things, in my opinion to many.

Then in Italy there are incentives for the purchase of goods that meet a series of characteristics that are defined by Industry 4.0; and this is another thing.
In Italy these incentives are called hyper-description 250%.
In other words, 250% of the real value pdf the asset can be tax deducted.

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Shall I choose a special and specific machine or a flexible solution

20 years ago the choice was obvious: special machines!

It was obvious because if I had to produce a certain product I was sure that my production would not stop for years.

So it was easy to choose: the special machine guaranteed the best cycle time and the best purchase price.

Then everything has changed!

the crisis has come. There are those who spoke of the 2008 crises, and some of 2009 one.
In fact, the market has irreparably changed.

Do not hide behind your finger!
It is true for you!

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How Important is it to be able to count

AND THIS?

How Important is it to be able to count on your production on Monday morning?

Every time a client objects that the machine is too expensive, I promptly ask him: “How important is it to count on your production on Monday?”

When you consider the investment return of a machine you also have to consider the additional costs of an operator.

Have you ever considered that your workers are often absent on Monday morning?
Have you ever considered that they produce less?
Have you ever seen that the productivity drops at the weekend?

How to blame them. Cutting and deburring is really heavy and exhausting.

The worker must move weights, work with vibration tools, pay close attention to the operations he does (not to forget any and to avoid disasters)…

It’s a really terrible job.

The robot does it without difficulty.
So, are you really comparing the real costs?
Do you only hourly costs ?

It’s like comparing 2 cars only considering the horsepower!
Is it enough?

So it is necessary to evaluate every single aspect of the process.

The robot gives you several advantages:
– Constant productivity e
– Guaranteed availability
– Production of the pieces always with the same quality
– Less accidents
– Increase of operator presence
– Better work environment
– Better delivery time

For the operator we must consider:
– Low yield in the afternoon
– Accidents
– Returned goods for attention lowering
– Production mistakes
– Training time
– holidays and deserved rest

I installed machines where the labor costs 3 € per hour… and client understood that it was profitable anyway.

You need think about it calmly and really understand what an operator costs you and therefore how much you can invest in an automatic demurring machine.

Write your email and we will study your pieces.

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Do you want a modern, productive and profitable foundry?

When you have to produce a casting you always remember that you need the press, the furnace, the mold and you think that the stops at the casting…

often you forget that you also have to Cut and Deburr the pieces.

You find an supplier, you make a deburring die , you readjust a machine you already have, the non-specialized supplier build a new machine, you deliver pieces demurring them as little as possible and you hand the problem over to someone else.

You start the production and your problem gets bigger day by day; until you are in really difficult situations.

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