THE FIRST BLOG ABOUT THE AUTOMATION OF CASTING PRODUCTION!

Piercarlo Bonomi Casting AutomationHi,

my name is Piercarlo Bonomi and I’m writing to you to reveal a secret!

When I started to face the robotic cutting and deburring systems, I needed many years before I fully learned the functionality and effectiveness of each single system and every afternoon after high school I spent all my time next to my father in the company assembling machines and servicing them.

However, over time, through this job I understood which systems can give great results for the client and I realised that it was worth while studying all the details and the features of each single system.

 

As I grew up and with experience it often happens that I speak with a client about solutions for different processing problems and almost all confirm that our machines are the only solution on the market able to solve specific problems.

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HAPPY NEW YEAR! GOOD OLD PROBLEMS!

We all know it …
You cast beautiful and highly complex parts and everything could be so nice! But no – somehow they also have to be deburred. And the more complex the geometries are, the less your fast trimming presses are usefull. So what could be the solution – someone has to lend a hand!

And seriously … everyone who says he burr-free casting has not been in production for the past few years! If you do not maintain the tool every 1.000 shots, then you will have burrs – sooner or later.

And by the way, handing a file or a multitool into the hand of a worker directly at the casting cell is also deburring 😉

So – what is the solution?

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Which machine should I take with 1 or 2 robots?

Those who think there is only one answer to this question and maybe think it is a simple thing…. It is just an illusion.

Maybe you have installed 100 robot-units in your company with at least 2 robots each, and you think this is the most obvious solution. 

Or on the contrary you have single-robot-units…. And they all look crazy for having installed robots in line to work.

It is just a matter of numbers.

No solution is the best, the right one is checking your numbers.

Let me explain myself

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Trebi Event – New Production Plant

On 5th of July 2019, we did the inauguration of the latests production plant of Trebi, in via industriale, 2/4/6 Cellatica (BS).

Tougheter,  we celebrated Trebi’s constant growth.

Below you can find the link showing the videos of some special moments of the event:

WATCH THE VIDEO!

Remember to put a like 😉

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The most important event in the world for foundries is coming soon.

GIFA IS THE EXHIBITION!

Don’t you know what GIFA is?
Gifa is the exhibition that best fits the foundries in the world.

I give you some numbers of the last edition:

  • Exhibitors = 900
  • Square meters to visit = 48.000
  • Visitors = 48.000

This year the exhibition will be from June 25th to 29, as usual in Duesseldorf.

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Those of the Blades Boycott Me

I have found something out that I want to share.

I thought it would never happen, but I have to tell the story!

It always seems that everything is fine, but in the end there is ALWAYS A PROBLEM!

Let’s put some order, Before telling the facts, I’ve to make a small introduction.

In these years we have developed robotic cutting machines with band saw blade (band mill)

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The secret to halve the cycle time

The secret to halve the cycle time

 

What happens if you take twice as long as necessary?
How is your marginality?

Just yesterday I showed that with a professional deburring machine the cycle time can be halved.

Yes, you got it right, THE CYCLE TIME CAN HALVE !!

But to do it, it is not really that simple.

You will immediately think that to reduce the cycle time, just double the number of machines.

NO IT’S NOT SO THAT I DID!

So I try to explain myself better: we work on equal terms.

I, like my improvised competitor, provided just one machine, and both had inside only one robot.

BUT THE CYCLE TIME OF A PROFESSIONAL DEBURRING MACHINE IS THE HALF OF A IMPROVISED MACHINE.

WHY?

Now I confess you how you can find a successful solution.

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